Small series and pilot series
Our experts in mold design and automation technology develop the small series molds and special-purpose machines. Mold and automation solutions are thus not first formulated for series production, but instead first in the prototype and pilot series phase to save time.
Quality Planning develops the measuring equipment used in the quality lab for quality assurance. In the process, the testing requirements specific to the component are considered in detail, and the surveying of all relevant measurements is thus enabled. The correct function in large series production, the reduction of rejects, and the early detection of deviations are thus assured.
In our TCC-internal quality lab, injection molded parts or modules can be measured highly precisely in the product creation process. With the Zeiss Metrotom 800 computer tomograph, complex individual parts and complete modules can be examined without destruction and evaluated with regard to their dimensions and functionality. In addition to plastic components, thin-walled metal components, such as springs, can also be measured. The computer tomograph allows a look into the interior of objects or entire modules without them having to be, like otherwise, disassembled or even destroyed. A three-dimensional image of the examined object, in which fluctuations in dimensions or hidden errors, such as cavities, can be read and measured, is created in a single pass.
When needed, we produce development samples, clinical samples, or stability batches and small series in our small batch production with clean room according to ISO 14644-1 classes 7 and 8 or GMP classes C and D. In the process, we guarantee that the products are safe and provide the promised functions, so that you can collect the clinical data. This is checked in the context of a design verification.
The design verification takes place at the end of product development. The development history of the product was carefully documented and can now be checked to determine whether the requirements of the product defined in the design input, and thus of the design output, have been fulfilled. The planning and execution of the design verification takes place on the basis of functional requirements and of the criticality of the functions, using the integrated risk management. Production in large numbers is also statistically assured in the process.
