Gx® Advance Vial - Gerresheimer AG

- Gerresheimer AG

Gx® Advance Vial

Higher fill & finish efficiency by manufacturing excellence

Proven performance on existing filling equipment
Tighter AQLs and less cosmetic defects
Greater dimensional stability

Reduces quality events at incoming inspection (quality starting at the supplier)

Reduced glass-to-glass contact
Reduced glass-to-metal contact
100% in-line inspection (dimensions & visual)

Benefits of the Gx® Advance Vial

Internationally standardized product

Full compliance to ISO standards to address pharma quality

Local-for-local supply

Secured supply chain by global availability with short lead times

Proven functionality

Seamless integration into all existing fill & finish equipment

State-of-the-art material

Glass tubing and polymers like COP from all major suppliers available

Improved fill & finish efficiency

Superior product quality leads to less defects on fill & finish lines with improved performance and reduced TCO

Higher Product Quality Level

Tighter AQLs and reduced cosmetic defects. Increased dimensional consistency

Advanced system variety

Additional system features like surface treatment and elastomer components available

Product Offerings

by performance level

	Gx® Value Level	Gx® Advance Level	Gx® Elite Level
Dimensions	Not applicable	Not applicable	CpKs ≥1.67 for CCI features
Cosmetic appearance	<500 Micron	<300 Micron	<100 Micron with tightest AQLs
Strength gain	No change	No change	Up to 4x
Customizable	N/A	N/A	Yes
Coated	No coating	No coating	Optional Velocity®

- Gerresheimer AG

Take Advantage of our wide Range of Capabilities

Production sites in Europe, Americas and Asia for risk mitigation
Expansion coefficients 33 and 51
Inner siliconization for optimum emptying
Ammonium sulfate treatment to reduce alkali ion emission
Optimized design for lyophilization processes
Fully validated processes and certified suppliers according to cGMP
Ph. Eur., USP, JP, FEUM compliance
DMF type III

- Gerresheimer AG

High-Technology Gx® G3 Vial Inspection

Proprietary visual inspection systems ensure cosmetic and dimensional quality.
Visual inspection of all areas of the vial: finish/neck, shoulder, body, hyper-bottom
Combination of 5 high resolution matrix and line-scan cameras
Proprietary lighting system
Custom software capable of defect recognition and classification
Bright and dark field images acquired at the same time help to characterize defects
Precision handling system for repeatability

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