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Small Batch Production

Development samples, clinical samples, up to small series production at any point in the project

Prior to series production, pharmaceutical and medical technology products run through an exhaustive approval process for which small numbers of units need to be produced repeatedly, for example, as clinical samples, development samples or stability batches. Our Technical Competence Center (TCC) offers you its own production systems for this task, on which the quick and uncomplicated production of development samples, clinical samples or small series is possible at any point in the project.

Your PLUS with Gerresheimer

Broad spectrum of services including micro-injection molding

Clean room production Small series Injection molding Plastic Development sample clinical sample
Injection molding machine with laminar flow hood in order to create a clean room environment of class 7 in the injection molding area of small series production

The production area of our small series production amounts to around 400 sqm and will this year be expanded to 1,400 sqm. A class 8 clean room in accordance with DIN EN ISO 14644-1 is also available. The small series production is equipped with 11 injection molding machines with a clamping force of 65 - 420 t, including two 120 t or 200 t two-component injection molding machines and a micro-injection molding machine. Three injection molding machines are equipped with integrated laminar flow hoods, in order to create a clean room environment of class 7 in the injection molding area. The machinery is consciously large in order to
be able to offer you a broad spectrum of solutions and thus a close-to-series sampling.

Project-specific assembly systems

Small series production Clean room Assembly
Product-specific manual and semi-automatic assembly in small series production

In addition to the injection molding machines, small series production is equipped with project-specific assembly systems like automatic joining systems, gluing apparatus or systems for ultrasound welding. We offer our customers both manual and semi-automatic assembly.

Measuring technology

Small series production clean room testing injection molding
Tensile/compression testing as incoming goods control

Small series production is equipped with a visual measuring machine, a system for measuring force and corresponding equipment for the optical evaluation of plastic parts and modules.

Production in series quality

Clean room production Small series Development samples Injection molding Plastic Clinical sample
Clean room production according to ISO 14644-1 ISO class 8 of development samples, clinical samples, and small series

In small series production we already produce in series quality; the know-how acquired can later be used directly for large series production at a freely selectable location. Weaknesses are detected through small series production at an early point in the project and can be optimized in the development context.

Control according to series standard

Small series production Clean room Development samples
The control of the entire production process takes place according to series standard (MES)

The control of the entire production process, including order management, production planning, mold service, injection mold, assembly, quality management, and logistics for small series production takes place according to series standard. A Management Execution System (MES) thereby ensures efficient, fast and economical production. Automated quality tests coupled with the production process and completely documented traceability of individual modules or batches ensures that all products correspond to the required quality standard for pharmaceutical and medical technology products.

Contact us!
Alexander Schiessl
Sales Europe
+49 9431 639 6292
Shane Anderson
Sales North America
+1 609 369 1679
Rafael Kollofrath
Sales South America
+49 9431 639 6162
Mike Nie
Sales Asia
+86 769 8851 7100 317